Concrete slab lifting, levelling and slab stabilization returns sunken, settling, or rocking concrete slabs to its original grade and sturdiness. Slab lifting and stabilizations involve the process of injecting of a two-part polyurethane structural grout through the concrete under pressure via ports inserted into drill holes. This material flows into the voids under the slab, and fills them by expanding up to 20 times, raising the slab back to the preferred height. This service also helps protect the substrate beneath the slabs.
The primary cause of concrete slab failure or settling can be attributed to erosion, plumbing leaks, poor drainage/run off, underslab and underground water migrations, poor subgrade compaction, the concrete curing process, etc. Heavy traffic loads induce the highest slab deflections near joints and working cracks, which can cause loss of subgrade support. If left unchecked, the lack of support may cause other problems such as faulting, spalling of joints, corner breaks, and cracking of the slab. In industrial settings, the presence of heavy machinery and even vibrations from nearby highways can cause slabs to sink over time. When left unattended, water flow (rain, drainage, etc.) will often continue to cause further erosion and washouts; thereby creating larger voids and an unstable subgrade. This can lead to devastating damage and potential safety hazards.
Slab lifting and stabilization is far less intrusive and can quickly repair and bring concrete back to original grade during a few facility operating hours, versus the minimum 28 days required to replace or cure fresh concrete. This process is also less than half the price of replacing a new slab, with very little mess or inconvenience.
Applied Industrial Flooring has been providing concrete slab lifting, levelling and stabilization using polyurethane foams and gels for over 40 years. We always prepare the slabs in question before beginning the process, and essentially fill the void behind the slab with a two-part polyurethane foam & structural grout.
These grouts flow into the voids and cavities and fill them by expanding up to 20 times (depending on formulation). These grouts are fully expanded and traffic ready within 15 minutes (already up to 85% strength). This rigid grout re-establishes contact between the slab and the subgrade and is strong enough for heavy traffic loads. One square foot of our structural grout will support a load of over 10,000 lbs.
Upon completion, the top of the slabs may need to be ground flush with each other so the slabs are the same elevation across the joint. This is not due to the stabilization process, but rather the difference in the amount of curl from slab to slab surface.
Concrete polishing is a simple, cost effective process that works with the uppermost layer of both old and new concrete floors to micro-buff worn, unattractive concrete floors into a final pristine finish, adding beauty and value to your facility. At less than half the cost of other flooring solutions, the process of concrete polishing mechanically and chemically seals the pores in the concrete, inhibiting penetration of oil, water, and other contaminants. In turn, concrete becomes harder, denser, dust-proof, and extremely simple to clean and maintain. Polished Floors are also stain and slip resistant, aesthetic and reflective, also making cleaning your concrete floors a breeze.
Polished concrete floors are ideal for commercial spaces that don’t require strict industry code requirements for their flooring. There are a range of finishes available that will offer varying degrees of polish, so you can choose how matte or glossy you would like the floor to be. This is often the most cost effective, long-term floor solution on the market to breathe life back into your concrete floors, and set them up for yet another life cycle of success. Repolishing should occur only every 6-9 years.
In addition to Concrete Polishing, Applied Industrial Flooring offers complementary services:
Concrete polishing is a multi-step process that transforms ordinary concrete floors into highly durable, low-maintenance, and aesthetically pleasing surfaces. By grinding, honing, and polishing the concrete, this technique creates a smooth, reflective finish that resists wear and tear.
Polished concrete floors are ideal for commercial and industrial spaces, solving issues like:
Reducing dust generated by unpolished concrete.
Strengthening the surface against heavy foot traffic and machinery.
Lowering costs with easy-to-clean finishes.
Enhancing the appearance with customizable levels of gloss and stains.
At Applied Industrial Flooring, we bring decades of expertise to deliver top-tier polished concrete solutions tailored to your needs. Here’s why businesses trust us:
Skilled professionals with years of experience in commercial flooring.
Advanced equipment for precise and efficient polishing.
Trusted by businesses across Canada.
Competitive pricing with detailed estimates.
Options for stained polished concrete, matte or high-gloss finishes, and more.
Pricing varies based on floor condition, area size, and desired finish. Contact us for a free estimate.
Polished concrete is a cost-effective solution with long-term savings in maintenance and durability compared to other flooring options.
Yes! Polished Concrete is the eco-friendliest flooring option. Its created from natural rock and water. Reduces carbon footprint. The durability of Polished Concrete means it lasts longer than most products and results in less waste overall which is why its sought after for green-building requirements. Its reflective surface saves on energy costs and is compliant with all LEED standards.
If treated properly, polished concrete floors require very low-maintenance option. The cost of maintenance for Polished Concrete is also very low. Regular sweeping and regular cleaning with PH neutral cleaner is recommended. The cleaner the floor is kept the longer the finish will last. If the surface gets a lot of traffic or the slab is soft, you may occasionally want to complete the last 2 steps of polishing to re-create the shine. Always clean spills quickly.
Concrete polishing should last up to 10 years. The shine may dissipate over time depending on the traffic intensity and cleaning frequency.
Imperfections in polished concrete can come from an array of possibilities. Number one, is poor installation or concrete finishing.
If the floor is older, excessive fatigue from traffic or chemicals that wear down the surface (also known as the near surface wear layer) might be a factor. One of the most important aspects of polishing concrete is proper steps are taken to ensure the surface is prepared, floor is densified properly, and client expectations are managed around proper maintenance.
Diamond Grinding is a multi-step buffing process whereby we grind the concrete surface starting with a coarse diamond/metal grit, and moving to a finer grind for a smooth finish. After the grinding process is complete, a special surface treatment is applied and polished into the concrete pores using another multi-step buffing process from coarse to fine diamond/resin polishing tools. This process of polishing and sealing, and buffing the concrete produces a natural polished concrete floor finish that can last with high-traffic for up to 10+ years.
Yes, polished concrete can be enhanced with stains or dyes to achieve various colours and designs.
Looking for durable, beautiful, and affordable polished concrete floor finishes? Trust Applied Industrial Flooring for all your flooring needs. Call or contact us today and request a quote to transform your space with polished concrete.
3205 Swansea Cres, Unit 8
Ottawa, ON
K1G 3W5
Phone: (613) 600-7984
Toll free: (800) 824-2443
7725 56 St SE, Unit.121
Calgary, AB
T2C 5R5
Phone: (587) 893-0943
Toll free: (800) 824-2443
700 King Edward St
Winnipeg, MB
R3H 1B4
Phone: (431) 996-8580
Toll-free: (800) 824-2443
We Service:
Vancouver, Victoria, Edmonton, Calgary, Regina, Saskatchewan, Winnipeg, Ottawa, Hamilton, Cambridge, Etobicoke, Toronto, Vaughan, Barrie, Quebec, Montreal, Fredericton, Halifax, Charlottetown, St.Johns
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